Golf Rallye 2.5 tfsi 4 motion

[2fast4you]

OK the Mishimoto is going out and for sale :wink: and I will be getting an Alloy 2 row MK2 water rad and thinking of going with the Forge TT RS IC.
I hope I can mount them one on top of the other and get that done :D
In the meantime i made a great progress... managed to get the MK5 power windows motors to work in the Rallye manual window rail's :rock:
Again great help from my friend Mario Bacher :beer:

http://i911.photobucket.com/albums/ac313/golfrallye/99660cdf-b0dc-4f1c-a433-512df80225ed_zps1f14364f.jpg

[ronaroot]

my friend Mario Bacher :beer:


That's the men with all the knowledge about putting mk5 electronic in a mk2 ;)

[2fast4you]

Mounted the power window motors and rails, everything wired up (Lock,Unlock,windows UP&down and tailgate release )

http://i911.photobucket.com/albums/ac313/golfrallye/IMAG1620_zps94e0c5da.jpg

and then the Carbon panels :D

http://i911.photobucket.com/albums/ac313/golfrallye/IMAG1603_zps96dea56f.jpg

http://i911.photobucket.com/albums/ac313/golfrallye/IMAG1612_zpsf0359c5d.jpg

http://i911.photobucket.com/albums/ac313/golfrallye/IMAG1616_zps07af7eb4.jpg

http://i911.photobucket.com/albums/ac313/golfrallye/IMAG1613_zps8ed5587e.jpg

http://i911.photobucket.com/albums/ac313/golfrallye/IMAG1617_zps327e86fe.jpg

also find time to do this :

http://i911.photobucket.com/albums/ac313/golfrallye/IMAG1581_zpscc85a4bc.jpg

[EnVeeZee]

Love it!!! :thumbup:

[Herm Schreurs]

Looking good :thumbup:
Great build!

[2fast4you]

Thanks Guys ;)

Today arrived the Audi TT RS Forge Intercooler

http://i911.photobucket.com/albums/ac313/golfrallye/IMAG1628_zps0e76b037.jpg

http://i911.photobucket.com/albums/ac313/golfrallye/IMAG1625_zpsdd38493c.jpg

[Tjaap]

Is it finished? I think I saw a meeting pic on Facebook.

[WilcoGTI]

Dawm what a project. Much respect.

[2fast4you]

Is it finished? I think I saw a meeting pic on Facebook.
Not yet that is the Bulgarian Rallye :thumbup:

Some updates:
I went and bought Tires for mu 17" Oz Ultraleggeras 215/40/17

http://i911.photobucket.com/albums/ac313/golfrallye/IMAG1654_zps1d2392a6.jpg

and on the wheels

http://i911.photobucket.com/albums/ac313/golfrallye/IMAG1658_zps6e139058.jpg

http://i911.photobucket.com/albums/ac313/golfrallye/IMAG1657_zps7351d60e.jpg

the headlights and tail lights are connected as is all the wiring

http://i911.photobucket.com/albums/ac313/golfrallye/IMAG1685_zpsd21b2c21.jpg

http://i911.photobucket.com/albums/ac313/golfrallye/IMAG1686_zpsde631da4.jpg

and even the door opening on the dash

http://i911.photobucket.com/albums/ac313/golfrallye/IMAG1738_zps5458dcf1.jpg

after the long search for a water radiator I decided to work with what I got :screwy:

http://i911.photobucket.com/albums/ac313/golfrallye/IMG-20130326-WA0000_zps6bcbe867.jpg

http://i911.photobucket.com/albums/ac313/golfrallye/IMG-20130326-WA0001_zps1434fbe1.jpg

http://i911.photobucket.com/albums/ac313/golfrallye/IMG-20130326-WA0002_zpsb7f3c695.jpg

and the result

http://i911.photobucket.com/albums/ac313/golfrallye/IMAG1698_zpsf691079a.jpg

http://i911.photobucket.com/albums/ac313/golfrallye/IMAG1699_zpsd77c4f82.jpg

http://i911.photobucket.com/albums/ac313/golfrallye/IMAG1714_zps1eabbc7b.jpg

http://i911.photobucket.com/albums/ac313/golfrallye/IMAG1715_zpsa9b3d4fe.jpg

I made a holder for the IC

http://i911.photobucket.com/albums/ac313/golfrallye/IMAG1671_zpsf4eddf4a.jpg

some holes to get it fixed

http://i911.photobucket.com/albums/ac313/golfrallye/IMAG1732_zpsb6646340.jpg

http://i911.photobucket.com/albums/ac313/golfrallye/IMAG1733_zpscf9327ac.jpg

and the front end complete with the fans

http://i911.photobucket.com/albums/ac313/golfrallye/IMAG1736_zpsdfe9bdd1.jpg

http://i911.photobucket.com/albums/ac313/golfrallye/IMAG1737_zpsb1032baf.jpg

with the bumper

http://i911.photobucket.com/albums/ac313/golfrallye/IMAG1740_zpsa8cc2179.jpg

http://i911.photobucket.com/albums/ac313/golfrallye/IMAG1741_zpseb81993b.jpg

I had to cut the front bumper just a little (I'm not glad) :(

http://i911.photobucket.com/albums/ac313/golfrallye/IMAG1742_zpscc969699.jpg

http://i911.photobucket.com/albums/ac313/golfrallye/IMAG1743_zps2d0a3131.jpg

[2fast4you]

Made a holder for the Fuel cell :)

http://i911.photobucket.com/albums/ac313/golfrallye/IMAG1744_zps3f5b760e.jpg

http://i911.photobucket.com/albums/ac313/golfrallye/IMAG1746_zps64cdb21a.jpg

http://i911.photobucket.com/albums/ac313/golfrallye/IMAG1751_zpsb19444f0.jpg

http://i911.photobucket.com/albums/ac313/golfrallye/IMAG1749_zps93d9c71b.jpg

and everything completed :D

http://i911.photobucket.com/albums/ac313/golfrallye/IMAG1753_zps8b68689f.jpg

http://i911.photobucket.com/albums/ac313/golfrallye/IMAG1757_zpsa9ee900f.jpg

after 3 months of waiting came the Exhaust manifold (Revo but made by AFI Turbo) :lmao:


http://i911.photobucket.com/albums/ac313/golfrallye/DSC02395_zps8ac5beaa.jpg

http://i911.photobucket.com/albums/ac313/golfrallye/DSC02391_zps193365ec.jpg

http://i911.photobucket.com/albums/ac313/golfrallye/DSC02392_zps0c31956c.jpg

http://i911.photobucket.com/albums/ac313/golfrallye/DSC02393_zpsad4b62ba.jpg

[EnVeeZee]

:spankit:

[Audi1981]

Nice work!
Gotta love those wheels! :D

[2fast4you]

Today Arrived:

http://i911.photobucket.com/albums/ac313/golfrallye/DSC02396_zpsf724e35f.jpg

http://i911.photobucket.com/albums/ac313/golfrallye/DSC02397_zps7afc500f.jpg

http://i911.photobucket.com/albums/ac313/golfrallye/DSC02400_zpsb9b6f75c.jpg

http://i911.photobucket.com/albums/ac313/golfrallye/DSC02401_zps6999bff4.jpg

and off to do some work *

http://i911.photobucket.com/albums/ac313/golfrallye/DSC02403_zps7689c347.jpg

http://i911.photobucket.com/albums/ac313/golfrallye/DSC02406_zps92a23897.jpg

http://i911.photobucket.com/albums/ac313/golfrallye/DSC02409_zps8c238c5f.jpg

http://i911.photobucket.com/albums/ac313/golfrallye/DSC02412_zps180d7e48.jpg

http://i911.photobucket.com/albums/ac313/golfrallye/DSC02416_zpsb2c2d803.jpg

Got the car on wheels ;) ...and painted the headlights in black

http://i911.photobucket.com/albums/ac313/golfrallye/DSC02444_zps7d257426.jpg

http://i911.photobucket.com/albums/ac313/golfrallye/DSC02437_zps8c387b9e.jpg

http://i911.photobucket.com/albums/ac313/golfrallye/DSC02432_zpsa957d321.jpg

http://i911.photobucket.com/albums/ac313/golfrallye/DSC02431_zps89a07dde.jpg

http://i911.photobucket.com/albums/ac313/golfrallye/DSC02429_zps8fe418d6.jpg

http://i911.photobucket.com/albums/ac313/golfrallye/DSC02427_zps43bb66d3.jpg

Bought a clutch :D thanks to Issam Abed :thumbup:

http://i911.photobucket.com/albums/ac313/golfrallye/IMG-20130409-WA0001_zps4ffca837.jpg

http://i911.photobucket.com/albums/ac313/golfrallye/IMG-20130409-WA0002_zps9e4cef4f.jpg

http://i911.photobucket.com/albums/ac313/golfrallye/IMG-20130409-WA0003_zps99305f57.jpg

http://i911.photobucket.com/albums/ac313/golfrallye/IMG-20130409-WA0004_zps463af8e3.jpg

[ewcaddymk1]

very nice :thumbup: I love it :wuv:

[Edward]

THAT bonnet...why didn't VW develop it like that in the first place?
Lovely vehicle! :thumbup: :thumbup:

[2fast4you]

Axle shafts finally finished. After a long search for original ones wit the right dimensions ... i had ro make them :P

http://i911.photobucket.com/albums/ac313/golfrallye/IMAG1856_zpsf465ada6.jpg (http://s911.photobucket.com/user/golfrallye/media/IMAG1856_zpsf465ada6.jpg.html)

but there is one thing that I really don't like :mad:

http://i911.photobucket.com/albums/ac313/golfrallye/IMAG1858_zps27faa586.jpg (http://s911.photobucket.com/user/golfrallye/media/IMAG1858_zps27faa586.jpg.html)

http://i911.photobucket.com/albums/ac313/golfrallye/IMAG1857_zps9189eb41.jpg (http://s911.photobucket.com/user/golfrallye/media/IMAG1857_zps9189eb41.jpg.html)

I think the angle is too big and it will be braking joints :sly:
as for the others ....

http://i911.photobucket.com/albums/ac313/golfrallye/IMAG1859_zps6f22f636.jpg (http://s911.photobucket.com/user/golfrallye/media/IMAG1859_zps6f22f636.jpg.html)

http://i911.photobucket.com/albums/ac313/golfrallye/IMAG1860_zpsdf99ed4e.jpg (http://s911.photobucket.com/user/golfrallye/media/IMAG1860_zpsdf99ed4e.jpg.html)

http://i911.photobucket.com/albums/ac313/golfrallye/IMAG1862_zps3b436c58.jpg (http://s911.photobucket.com/user/golfrallye/media/IMAG1862_zps3b436c58.jpg.html)

http://i911.photobucket.com/albums/ac313/golfrallye/IMAG1863_zpsf4baf412.jpg (http://s911.photobucket.com/user/golfrallye/media/IMAG1863_zpsf4baf412.jpg.html)

when lowered on the ground they are pretty straight

http://i911.photobucket.com/albums/ac313/golfrallye/IMAG1869_zps4ddaaa06.jpg (http://s911.photobucket.com/user/golfrallye/media/IMAG1869_zps4ddaaa06.jpg.html)

http://i911.photobucket.com/albums/ac313/golfrallye/IMAG1867_zpsa7012469.jpg (http://s911.photobucket.com/user/golfrallye/media/IMAG1867_zpsa7012469.jpg.html)

http://i911.photobucket.com/albums/ac313/golfrallye/IMAG1865_zps9e169772.jpg (http://s911.photobucket.com/user/golfrallye/media/IMAG1865_zps9e169772.jpg.html)

got it out so it can see some sunlight :D

http://i911.photobucket.com/albums/ac313/golfrallye/IMAG1843_zps4261c1d0.jpg (http://s911.photobucket.com/user/golfrallye/media/IMAG1843_zps4261c1d0.jpg.html)

http://i911.photobucket.com/albums/ac313/golfrallye/IMAG1844_zpsbebc18e6.jpg (http://s911.photobucket.com/user/golfrallye/media/IMAG1844_zpsbebc18e6.jpg.html)

and with my other project

http://i911.photobucket.com/albums/ac313/golfrallye/IMAG1848_zpsaf785afe.jpg (http://s911.photobucket.com/user/golfrallye/media/IMAG1848_zpsaf785afe.jpg.html)

made a holder for the expansion tank

http://i911.photobucket.com/albums/ac313/golfrallye/IMAG1827_zpsc4715074.jpg (http://s911.photobucket.com/user/golfrallye/media/IMAG1827_zpsc4715074.jpg.html)

http://i911.photobucket.com/albums/ac313/golfrallye/IMAG1834_zpsd4816ff6.jpg (http://s911.photobucket.com/user/golfrallye/media/IMAG1834_zpsd4816ff6.jpg.html)

http://i911.photobucket.com/albums/ac313/golfrallye/IMAG1828_zps969a3387.jpg (http://s911.photobucket.com/user/golfrallye/media/IMAG1828_zps969a3387.jpg.html)

http://i911.photobucket.com/albums/ac313/golfrallye/IMAG1832_zpsaa6fc964.jpg (http://s911.photobucket.com/user/golfrallye/media/IMAG1832_zpsaa6fc964.jpg.html)

finally arrived ... boot carbon cards

http://i911.photobucket.com/albums/ac313/golfrallye/IMAG1851_zpscfa65350.jpg (http://s911.photobucket.com/user/golfrallye/media/IMAG1851_zpscfa65350.jpg.html)

http://i911.photobucket.com/albums/ac313/golfrallye/IMAG1853_zps71b7cb58.jpg (http://s911.photobucket.com/user/golfrallye/media/IMAG1853_zps71b7cb58.jpg.html)

[2fast4you]

Well there is some progress ;)

the engine holders have been redone

http://i911.photobucket.com/albums/ac313/golfrallye/IMAG1884_zpsb81dc1df.jpg (http://s911.photobucket.com/user/golfrallye/media/IMAG1884_zpsb81dc1df.jpg.html)

http://i911.photobucket.com/albums/ac313/golfrallye/IMG-20130510-WA0001_zps613c62ae.jpg (http://s911.photobucket.com/user/golfrallye/media/IMG-20130510-WA0001_zps613c62ae.jpg.html)

http://i911.photobucket.com/albums/ac313/golfrallye/IMG-20130510-WA0006_zps6b6be105.jpg (http://s911.photobucket.com/user/golfrallye/media/IMG-20130510-WA0006_zps6b6be105.jpg.html)

now the engine is 4sm to the back and 4 sm up towards the hood
advantages of the modification of the holders:

- more space in the front at the radiators ;)

http://i911.photobucket.com/albums/ac313/golfrallye/IMG-20130510-WA0008_zps52d51a77.jpg (http://s911.photobucket.com/user/golfrallye/media/IMG-20130510-WA0008_zps52d51a77.jpg.html)

- the shifting cables were a bit short but know all OK

http://i911.photobucket.com/albums/ac313/golfrallye/IMG-20130510-WA0009_zps30bc45b3.jpg (http://s911.photobucket.com/user/golfrallye/media/IMG-20130510-WA0009_zps30bc45b3.jpg.html)

- the drive shaft looks perfectly positioned

http://i911.photobucket.com/albums/ac313/golfrallye/IMAG1905_zps410a933d.jpg (http://s911.photobucket.com/user/golfrallye/media/IMAG1905_zps410a933d.jpg.html)

- the oil pan is not lower than the front axle and the gearbox is not that close to the axle as it was

http://i911.photobucket.com/albums/ac313/golfrallye/IMG-20130510-WA0004_zpsce93a3a6.jpg (http://s911.photobucket.com/user/golfrallye/media/IMG-20130510-WA0004_zpsce93a3a6.jpg.html)

and everything in filler and waiting to be painted

http://i911.photobucket.com/albums/ac313/golfrallye/IMAG1912_zpsebf2090d.jpg (http://s911.photobucket.com/user/golfrallye/media/IMAG1912_zpsebf2090d.jpg.html)

http://i911.photobucket.com/albums/ac313/golfrallye/IMAG1913_zpsd3ccbedb.jpg (http://s911.photobucket.com/user/golfrallye/media/IMAG1913_zpsd3ccbedb.jpg.html)

made the hood shocks from a passat (but they are a bit short so I will be getting ones from an Audi A5)

http://i911.photobucket.com/albums/ac313/golfrallye/IMAG1918_zps4c981866.jpg (http://s911.photobucket.com/user/golfrallye/media/IMAG1918_zps4c981866.jpg.html)

it seams they will not get in the way

http://i911.photobucket.com/albums/ac313/golfrallye/IMAG1919_zpsb69c39b5.jpg (http://s911.photobucket.com/user/golfrallye/media/IMAG1919_zpsb69c39b5.jpg.html)

then everything painted and assembled

http://i911.photobucket.com/albums/ac313/golfrallye/IMAG1923_zpsa4a34779.jpg (http://s911.photobucket.com/user/golfrallye/media/IMAG1923_zpsa4a34779.jpg.html)

than messed a little with the electrics :D

http://www.youtube.com/watch?feature=player_embedded&v=hAhMEZyaUZY

bought some elbows and pipes f70X1.5mm

http://i911.photobucket.com/albums/ac313/golfrallye/IMAG1943_zps77e9ef1d.jpg (http://s911.photobucket.com/user/golfrallye/media/IMAG1943_zps77e9ef1d.jpg.html)

BSH catch can

http://i911.photobucket.com/albums/ac313/golfrallye/IMAG1942_zpsd1cef040.jpg (http://s911.photobucket.com/user/golfrallye/media/IMAG1942_zpsd1cef040.jpg.html)

Forge blow off

http://i911.photobucket.com/albums/ac313/golfrallye/IMAG1941_zps7bef5ff9.jpg (http://s911.photobucket.com/user/golfrallye/media/IMAG1941_zps7bef5ff9.jpg.html)

mounted

http://i911.photobucket.com/albums/ac313/golfrallye/IMAG1946_zps7b4fc8ac.jpg (http://s911.photobucket.com/user/golfrallye/media/IMAG1946_zps7b4fc8ac.jpg.html)

http://i911.photobucket.com/albums/ac313/golfrallye/IMAG1945_zpsaf5f892f.jpg (http://s911.photobucket.com/user/golfrallye/media/IMAG1945_zpsaf5f892f.jpg.html)

http://i911.photobucket.com/albums/ac313/golfrallye/IMAG1944_zps0afcad17.jpg (http://s911.photobucket.com/user/golfrallye/media/IMAG1944_zps0afcad17.jpg.html)

and today I did this:

http://i911.photobucket.com/albums/ac313/golfrallye/IMAG1952_zpsd5f688de.jpg (http://s911.photobucket.com/user/golfrallye/media/IMAG1952_zpsd5f688de.jpg.html)

http://i911.photobucket.com/albums/ac313/golfrallye/IMAG1953_zps387d9404.jpg (http://s911.photobucket.com/user/golfrallye/media/IMAG1953_zps387d9404.jpg.html)

http://i911.photobucket.com/albums/ac313/golfrallye/IMAG1954_zps3840a5f2.jpg (http://s911.photobucket.com/user/golfrallye/media/IMAG1954_zps3840a5f2.jpg.html)

more to come :thumbup:

[Tjaap]

Wow. Just wow!

[2fast4you]

Yesterday I welded the pipes (mig CO2) but them sanded the welds a bit and polished them. Its not the best job but its OK :D

http://i911.photobucket.com/albums/ac313/golfrallye/IMAG1957_zpsa0e19719.jpg (http://s911.photobucket.com/user/golfrallye/media/IMAG1957_zpsa0e19719.jpg.html)

http://i911.photobucket.com/albums/ac313/golfrallye/IMAG1956_zps243daf43.jpg (http://s911.photobucket.com/user/golfrallye/media/IMAG1956_zps243daf43.jpg.html)

and cut out a piece of the front bumper, so I can get more air to the IC :(

http://i911.photobucket.com/albums/ac313/golfrallye/IMAG1960_zps5e258ccc.jpg (http://s911.photobucket.com/user/golfrallye/media/IMAG1960_zps5e258ccc.jpg.html)

[Richard]

Some info about the other project?

[2fast4you]

Some info about the other project?
Well the other project is an Audi A3 8l which originaly was 1.9 tdi 90hp. Then I made it a 1.9 tdi (150 arl engine) 196hp and then waht it has now, a 3.2 v6 DSG + quattro :D
Here are some pictures:

http://i911.photobucket.com/albums/ac313/golfrallye/Audi%20RS3/DSC00929.jpg (http://s911.photobucket.com/user/golfrallye/media/Audi%20RS3/DSC00929.jpg.html)

http://i911.photobucket.com/albums/ac313/golfrallye/Audi%20RS3/DSC00936.jpg (http://s911.photobucket.com/user/golfrallye/media/Audi%20RS3/DSC00936.jpg.html)

http://i911.photobucket.com/albums/ac313/golfrallye/Audi%20RS3/DSC00939.jpg (http://s911.photobucket.com/user/golfrallye/media/Audi%20RS3/DSC00939.jpg.html)

http://i911.photobucket.com/albums/ac313/golfrallye/Audi%20RS3/DSC01087.jpg (http://s911.photobucket.com/user/golfrallye/media/Audi%20RS3/DSC01087.jpg.html)

http://i911.photobucket.com/albums/ac313/golfrallye/Audi%20RS3/DSC01683.jpg (http://s911.photobucket.com/user/golfrallye/media/Audi%20RS3/DSC01683.jpg.html)

now it will be repainted in Arnacio Argos orange

http://i911.photobucket.com/albums/ac313/golfrallye/Audi%20RS3/IMAG1369.jpg (http://s911.photobucket.com/user/golfrallye/media/Audi%20RS3/IMAG1369.jpg.html)

new wheels, discs(front ,rear) brake pads, powerflex bushings for the front and rear axle and everuthing else that is a consumable part :thumbup:
like :

http://i911.photobucket.com/albums/ac313/golfrallye/Audi%20RS3/IMAG1811_zpsc7a2aa9c.jpg (http://s911.photobucket.com/user/golfrallye/media/Audi%20RS3/IMAG1811_zpsc7a2aa9c.jpg.html)

http://i911.photobucket.com/albums/ac313/golfrallye/Audi%20RS3/IMAG1294.jpg (http://s911.photobucket.com/user/golfrallye/media/Audi%20RS3/IMAG1294.jpg.html)

http://i911.photobucket.com/albums/ac313/golfrallye/Audi%20RS3/IMAG1287.jpg (http://s911.photobucket.com/user/golfrallye/media/Audi%20RS3/IMAG1287.jpg.html)

http://i911.photobucket.com/albums/ac313/golfrallye/Audi%20RS3/IMAG1255.jpg (http://s911.photobucket.com/user/golfrallye/media/Audi%20RS3/IMAG1255.jpg.html)

http://i911.photobucket.com/albums/ac313/golfrallye/Audi%20RS3/IMAG1175.jpg (http://s911.photobucket.com/user/golfrallye/media/Audi%20RS3/IMAG1175.jpg.html)

even a new transfer box for the quattro

http://i911.photobucket.com/albums/ac313/golfrallye/Audi%20RS3/IMAG1171.jpg (http://s911.photobucket.com/user/golfrallye/media/Audi%20RS3/IMAG1171.jpg.html)

http://i911.photobucket.com/albums/ac313/golfrallye/Audi%20RS3/IMAG1173.jpg (http://s911.photobucket.com/user/golfrallye/media/Audi%20RS3/IMAG1173.jpg.html)

http://i911.photobucket.com/albums/ac313/golfrallye/Audi%20RS3/IMAG1117.jpg (http://s911.photobucket.com/user/golfrallye/media/Audi%20RS3/IMAG1117.jpg.html)

http://i911.photobucket.com/albums/ac313/golfrallye/Audi%20RS3/IMG-20121005-WA0002.jpg (http://s911.photobucket.com/user/golfrallye/media/Audi%20RS3/IMG-20121005-WA0002.jpg.html)

and bought original Audi S3 8l wings and side spoilers

http://i911.photobucket.com/albums/ac313/golfrallye/Audi%20RS3/IMAG1684_zps7653e502.jpg (http://s911.photobucket.com/user/golfrallye/media/Audi%20RS3/IMAG1684_zps7653e502.jpg.html)

http://i911.photobucket.com/albums/ac313/golfrallye/Audi%20RS3/IMAG1683_zpsd0c5fe2f.jpg (http://s911.photobucket.com/user/golfrallye/media/Audi%20RS3/IMAG1683_zpsd0c5fe2f.jpg.html)

http://i911.photobucket.com/albums/ac313/golfrallye/Audi%20RS3/IMAG1819_zps4b821015.jpg (http://s911.photobucket.com/user/golfrallye/media/Audi%20RS3/IMAG1819_zps4b821015.jpg.html)

http://i911.photobucket.com/albums/ac313/golfrallye/Audi%20RS3/IMAG1924_zps12db51a1.jpg (http://s911.photobucket.com/user/golfrallye/media/Audi%20RS3/IMAG1924_zps12db51a1.jpg.html)

http://i911.photobucket.com/albums/ac313/golfrallye/Audi%20RS3/IMG-20130519-WA0000_zps13a1159d.jpg (http://s911.photobucket.com/user/golfrallye/media/Audi%20RS3/IMG-20130519-WA0000_zps13a1159d.jpg.html)

:thumbup:

[Edward]

proper projects !

[2fast4you]

made this for the lower engine mount :wink:

http://i911.photobucket.com/albums/ac313/golfrallye/IMAG1992_zps01f057be.jpg (http://s911.photobucket.com/user/golfrallye/media/IMAG1992_zps01f057be.jpg.html)

http://i911.photobucket.com/albums/ac313/golfrallye/IMAG1993_zps45b9f7d8.jpg (http://s911.photobucket.com/user/golfrallye/media/IMAG1993_zps45b9f7d8.jpg.html)

The friend who welded this says it will newer snap :rolleyes:

[VeeDubber]

Nice A3!

[addyVW]

nice cars :thumbup:

[2fast4you]

TNX guys :thumbup:

[Black Devil]

Nice!

[2fast4you]

Nothing much happening with the build :rolleyes: got some parts gathered

Greddy Profec Boost controller

http://i911.photobucket.com/albums/ac313/golfrallye/IMAG2086_zpsd2350f3e.jpg (http://s911.photobucket.com/user/golfrallye/media/IMAG2086_zpsd2350f3e.jpg.html)

http://i911.photobucket.com/albums/ac313/golfrallye/IMAG2087_zps5d5f536b.jpg (http://s911.photobucket.com/user/golfrallye/media/IMAG2087_zps5d5f536b.jpg.html)

the return pipe from the IC to the TB is a f63 but i decided to make an F70 one because the exit from the IC is F70, and in the future I plan on getting an F70 TB so...

http://i911.photobucket.com/albums/ac313/golfrallye/IMAG2085_zps9e37365d.jpg (http://s911.photobucket.com/user/golfrallye/media/IMAG2085_zps9e37365d.jpg.html)

Siliconhoses parts


http://i911.photobucket.com/albums/ac313/golfrallye/84049fe0-7902-483c-82c5-312ac7366fb3_zpsd85de5fc.jpg (http://s911.photobucket.com/user/golfrallye/media/84049fe0-7902-483c-82c5-312ac7366fb3_zpsd85de5fc.jpg.html)

http://i911.photobucket.com/albums/ac313/golfrallye/IMAG2009_zpsa66d15b5.jpg (http://s911.photobucket.com/user/golfrallye/media/IMAG2009_zpsa66d15b5.jpg.html)

I also ordered some parts from Samco that this firm did not produce

http://i911.photobucket.com/albums/ac313/golfrallye/IMAG2129_zpsfbf26de7.jpg (http://s911.photobucket.com/user/golfrallye/media/IMAG2129_zpsfbf26de7.jpg.html)

and finally the clutch and the 38mm wastegate are here in my hands

http://i911.photobucket.com/albums/ac313/golfrallye/IMAG2130_zps1b637053.jpg (http://s911.photobucket.com/user/golfrallye/media/IMAG2130_zps1b637053.jpg.html)

http://i911.photobucket.com/albums/ac313/golfrallye/IMAG2131_zpsb9b065b2.jpg (http://s911.photobucket.com/user/golfrallye/media/IMAG2131_zpsb9b065b2.jpg.html)

and I cant believe the quality difference between Samco (blue) and SiliconHoses (black)

http://i911.photobucket.com/albums/ac313/golfrallye/IMAG2133_zpsca328961.jpg (http://s911.photobucket.com/user/golfrallye/media/IMAG2133_zpsca328961.jpg.html)

the pipe from the turbo to the IC fixed

http://i911.photobucket.com/albums/ac313/golfrallye/IMAG2134_1_1_zpsd712eed3.jpg (http://s911.photobucket.com/user/golfrallye/media/IMAG2134_1_1_zpsd712eed3.jpg.html)

and the thing bothering me for so long :banghead:

http://i911.photobucket.com/albums/ac313/golfrallye/IMAG2137_zps48727448.jpg (http://s911.photobucket.com/user/golfrallye/media/IMAG2137_zps48727448.jpg.html)

no room for the wastegate but i put in a smaller brake booster (golf mk5 R32) and now there is a bit more space.

http://i911.photobucket.com/albums/ac313/golfrallye/IMAG2138_zps7cf9ebbb.jpg (http://s911.photobucket.com/user/golfrallye/media/IMAG2138_zps7cf9ebbb.jpg.html)

but I still had to redo the manifold:

http://i911.photobucket.com/albums/ac313/golfrallye/IMAG2147_zps9e585826.jpg (http://s911.photobucket.com/user/golfrallye/media/IMAG2147_zps9e585826.jpg.html)

and welded

http://i911.photobucket.com/albums/ac313/golfrallye/IMAG2152_zps5fe88eb6.jpg (http://s911.photobucket.com/user/golfrallye/media/IMAG2152_zps5fe88eb6.jpg.html)

http://i911.photobucket.com/albums/ac313/golfrallye/IMAG2151_zps26b325c6.jpg (http://s911.photobucket.com/user/golfrallye/media/IMAG2151_zps26b325c6.jpg.html)

and:

http://i911.photobucket.com/albums/ac313/golfrallye/IMAG2155_zpse9e88325.jpg (http://s911.photobucket.com/user/golfrallye/media/IMAG2155_zpse9e88325.jpg.html)

also bought parts for the scream pipe

http://i911.photobucket.com/albums/ac313/golfrallye/IMAG2150_zps9cb9da1f.jpg (http://s911.photobucket.com/user/golfrallye/media/IMAG2150_zps9cb9da1f.jpg.html)

so we'll see what happens :thumbup:

[Herm Schreurs]

Very nice builds here man!
Awesome!

I just have the advise to reinforce the mk2 subframe if you're gonna use the dogbone as in the newer models, i'e seen then tear and break a few times as a lot of torque is pulling the subframe. They are not design for the forward torque to hold.
A very big compliment to you guys! :thumbup:

[2fast4you]

Very nice builds here man!
Awesome!

I just have the advise to reinforce the mk2 subframe if you're gonna use the dogbone as in the newer models, i'e seen then tear and break a few times as a lot of torque is pulling the subframe. They are not design for the forward torque to hold.
A very big compliment to you guys! :thumbup:

Thanks about your advice :thumbup: I'll have that in mind ;)

[Volkdent]

Where did you get the expansion tank? That's nice!

Jason

[Tjaap]

Looks like a custom mk2 golf tank painted black with an R8 filler cap mounted?

[2fast4you]

Where did you get the expansion tank? That's nice!

Jason

Its an MK5 expansion tank painted black :thumbup:

Hahahah took me 4 years to reply :screwy:

[2fast4you]

Hi guys :thumbup:
This project has had a step back in the past 3 years but that is about to change :D
I sold some of the things that I had for my Rallye and used some of the stuff for my other project Audi S3 but here we go again!!!
The engine was sold but now I bought another one with a stock ko4 turbo so that will be my starting point. The plan is to get the car driving and I guess stage 2+ for starters and then I will see what comes next :drinking:
I have started gathering parts and something that fills my heart the most are the new wheels from Compomotive !!!

http://sj.uploads.im/t/hoWxY.jpg (http://uploads.im/hoWxY.jpg)

http://sk.uploads.im/t/s0GKY.jpg (http://uploads.im/s0GKY.jpg)

In the mean time I sold the engine that I had for this project so to continue I had to get another engine :D .The new engine that I bought was from a wrecked car so I didn't noticed that one of the screw points where the engine holder mounts is broken. So I had to try and fix it somehow :confused:
Found this :

http://daz.co/media/golfrallye/golf_rallye/340b4748-9273-4a25-a8d5-ed6af4accb3e_zpsfltinlbc.jpg
found it here :wave:

http://www.dieselgeek.com/Broken_2_0T_VW_Engine_Block_Fix_Bracket_p/vg-2.0t.htm

And bought a HPFP and the balance shaft delete kit from VISmotorsport and some Stilen piping for the engine to breathe from USPmotorsport

http://sj.uploads.im/t/KmSQV.jpg (http://uploads.im/KmSQV.jpg)

A couple of days ago finally the intake arrived ( after 4 months of waiting and being lied by the manufacturer :confused:

http://sk.uploads.im/t/PUi6D.jpg (http://uploads.im/PUi6D.jpg)

and got back to work :P Got out the balance shaft assembly and installed the parts that I got from VIS Motorsport

http://sj.uploads.im/t/SQc0L.jpg (http://uploads.im/SQc0L.jpg)

http://sm.uploads.im/t/Le4lf.jpg (http://uploads.im/Le4lf.jpg)

http://sk.uploads.im/t/4gdZK.jpg (http://uploads.im/4gdZK.jpg)

http://sm.uploads.im/t/52HKj.jpg (http://uploads.im/52HKj.jpg)
and got the pipes that I need for the intake and the parts for the fuel system

http://sk.uploads.im/t/h1yDJ.jpg (http://uploads.im/h1yDJ.jpg)

http://sl.uploads.im/t/Q30tZ.jpg (http://uploads.im/Q30tZ.jpg)

and the engine is in :thumbup:

http://sj.uploads.im/t/d2qBu.jpg (http://uploads.im/d2qBu.jpg)

new engine mounts

http://sm.uploads.im/t/GdvwD.jpg (http://uploads.im/GdvwD.jpg)

and how it is now ..

http://sl.uploads.im/t/sO4MK.jpg (http://uploads.im/sO4MK.jpg)

[Mad_Uwe]

Impressive project!!

[2fast4you]

Impressive project!!
Thank you :thumbup:

[Tjaap]

Good to see this back on track

[The Skinnmeister]

Yeah great news that its going to be finished :thumbup:

[Edward]

Lovely, back on track.

[Volksee]

Awesome! Great work on that!

[2fast4you]

Hi guys ... i have an update but forgot to post it ... As i decided to get back at this build there were some parts sold some new so needed to decide in which way the build was going to be going. I sold mi southbend clutch and my CDL engine but now got another one and it was a complete with K04 turbo and I was thinking of keeping it with a stock turbo 😇 but at the end decided to go big again. Other thing I will change is the gearbox. I'm probably going with the DSG DQ250, and that would be all :happy2:

First thing I wanted to do is figure out the fueling system so I started with moving the fuel cell to the back of the car because in my country I have to have rear seats to be able to register the car and it's would be easier to fill up

https://i.ibb.co/BNvNyCC/IMG-20191130-210049.jpg (https://ibb.co/bJYJsKK)

So started with making a bracket that would hold in place the fuel cell

https://i.ibb.co/fFDWj4s/IMG-20191130-210810.jpg (https://ibb.co/sRW48yZ)

And this is the final product..

https://i.ibb.co/GtYs3MB/IMG-20191130-220418.jpg (https://ibb.co/s6x5J1k)

I haven't finished the lines and other stuff that are needed for the fueling because I need some parts that I will be ordering but for now I'm continuing my work with what I have ...

So out with the K04 and in with the manifold and the big one ...

https://i.ibb.co/LSgm7K1/IMG-20191201-145015.jpg (https://ibb.co/Y2dmsgh)

Did some pipe work earlier but I did it From An F70 tubing and I thought it was a bit overrated so did one from an f63 tubing ...


https://i.ibb.co/7jwnPCf/IMG-20191214-164149-779.jpg (https://ibb.co/pbtfcw7)

https://i.ibb.co/Twx7dYv/IMG-20191214-164149-776.jpg (https://ibb.co/mRV2gbD)

https://i.ibb.co/WxjG5YV/IMG-20191220-225302.jpg (https://ibb.co/X2MjLvY)

https://i.ibb.co/kH5xkNC/IMG-20191220-225225.jpg (https://ibb.co/0Dmc8Hb)

Also started on the intake

https://i.ibb.co/wJfny1x/IMG-20191214-164149-777.jpg (https://ibb.co/9w7xnjC)

changed the S3 injectors for the RS4 ones

https://i.ibb.co/djS1DR6/IMG-778faa71043e88cdac0c9e8f068c93ce-V.jpg (https://ibb.co/RY1ZcqP)

One of my biggest concerns was the rear drive axle because if I cut and weld it to size there is no one in my country that could balance it so I tried combining and found a solution. Front pice from an MK5 R32 and the back longer one from an MK1 Audi TT

https://i.ibb.co/NWb9WQJ/IMG-20191214-164149-786.jpg (https://ibb.co/KVS2VRf)

That's all for now but will keep you posted

[2fast4you]

These Stuffs are literary amazing! I can't imagine that this collection could be such amazing. btw, I'm also upgrading my car. I've ordered new parts to modify my car's outlook but I'm still waiting for the parts. :(
The biggest problem is waiting for the parts :mad: i have ordered some parts for my exhaust now, and it seams like forever waiting for them to come :D :screwy:

[crendor]

Impressive. Good work! Any more updates?

[Tjaap]

Completely missed this update. Still love this build.

[The Skinnmeister]

Absolutely ;)