Volksforum.com

Go Back   Volksforum.com > International > Technical > Aircooled projects
User Name
Password
Home FAQ Register Members List Calendar Today's Posts





Reply
 
Thread Tools Search this Thread
  #61  
Old 29-09-2015, 05:50
Rallyegolf20vt's Avatar
Rallyegolf20vt Rallyegolf20vt is offline
Draaideur Donateur - Retroracer
 
Join Date: Mar 2005
Posts: 932
Default

Nice
__________________
There`s no substitute for Turbo engines

Rallyegolf 2.5 TFSI S-tronic Quattro
Rallyegolf
Reply With Quote
  #62  
Old 01-10-2015, 09:11
Tjaap's Avatar
Tjaap Tjaap is offline
Volksforum Crew - You WILL comply!!
 
Join Date: Dec 2003
Posts: 25,213
Default

Awesome
__________________
Welcome to the internet:
Where men are men, women are men, and little girls are FBI agents.
Reply With Quote
  #63  
Old 03-10-2015, 22:25
Ben Modified's Avatar
Ben Modified Ben Modified is offline
Forum Regular
 
Join Date: Apr 2015
Posts: 131
Default

Quote:
Originally Posted by Tjaap
Awesome


Thanks!

I just posted Part 9 of the Video Series

Part 9




Reply With Quote
  #64  
Old 25-10-2015, 23:46
Ben Modified's Avatar
Ben Modified Ben Modified is offline
Forum Regular
 
Join Date: Apr 2015
Posts: 131
Default

Sorry for the lack of updates. I have taken a bit of time to get the good V8 swapped into my Daihatsu Hijet Micro Truck so that I can keep it on the road.







Back to the normal pace soon!

My Builds!
Reply With Quote
  #65  
Old 26-10-2015, 07:19
Rallyegolf20vt's Avatar
Rallyegolf20vt Rallyegolf20vt is offline
Draaideur Donateur - Retroracer
 
Join Date: Mar 2005
Posts: 932
Default


Also a nice project
__________________
There`s no substitute for Turbo engines

Rallyegolf 2.5 TFSI S-tronic Quattro
Rallyegolf
Reply With Quote
  #66  
Old 26-10-2015, 09:37
Pedaalemmer's Avatar
Pedaalemmer Pedaalemmer is offline
Volksforum Aandeelhouder - Pedalwanne
 
Join Date: Feb 2004
Posts: 11,016
Send a message via MSN to Pedaalemmer
Default

Wow! nice one!
Reply With Quote
  #67  
Old 03-11-2015, 23:40
Ben Modified's Avatar
Ben Modified Ben Modified is offline
Forum Regular
 
Join Date: Apr 2015
Posts: 131
Default

Quote:
Originally Posted by Pedaalemmer
Wow! nice one!


Quote:
Originally Posted by Rallyegolf20vt

Also a nice project


Thanks. Here is a link of the engine starting up for the first time. This is the same type crate motor that is going into the Single Cab if you want to hear what it will sound like.

Start Up


My Builds
facebook page
Reply With Quote
  #68  
Old 03-11-2015, 23:43
Ben Modified's Avatar
Ben Modified Ben Modified is offline
Forum Regular
 
Join Date: Apr 2015
Posts: 131
Default

I managed to get some work done on the Single Cab. I pulled the distributor and spun the oil pump to prime the engine. Also started installing the carburetor but had to order a few parts to finish it up.


Reply With Quote
  #69  
Old 05-11-2015, 23:28
Ben Modified's Avatar
Ben Modified Ben Modified is offline
Forum Regular
 
Join Date: Apr 2015
Posts: 131
Default

Carburetor is installed and plumbed as is the fuel filler neck and charcoal fume canister is also plumbed. Started on a wiring harness today.










My YouTube Projects Page

My Facebook Page
Reply With Quote
  #70  
Old 15-11-2015, 12:52
Ben Modified's Avatar
Ben Modified Ben Modified is offline
Forum Regular
 
Join Date: Apr 2015
Posts: 131
Default

Making a wiring harness is slow tedious work, but I have managed to make some progress. I started at the back of the truck and have worked my way to the back of the cab.

Wired so far:
tail lights, reverse lamp, tag light, back up camera, trailer connection, gas tank sending unit, radiator and transcooler fans, trans brake, distributor 12v and tach, electric choke, all gauge leads, alternator, starter and thru bulkhead connections on the rear cab wall
















The harness is made using diy plug connectors and wiring looming. The harness disconnects in key locations as well as from the back of the cab for easy removal.

My Youtube page

My facebook page
Reply With Quote
  #71  
Old 18-11-2015, 01:32
Ben Modified's Avatar
Ben Modified Ben Modified is offline
Forum Regular
 
Join Date: Apr 2015
Posts: 131
Default

Took a break from the wiring today to work on frame work to support quick release rear body panels










http://www.BenModified.com

http://www.facebook.com/BenModified
Reply With Quote
  #72  
Old 25-11-2015, 23:59
Ben Modified's Avatar
Ben Modified Ben Modified is offline
Forum Regular
 
Join Date: Apr 2015
Posts: 131
Default

The wiring is nearly done!


























Reply With Quote
  #73  
Old 26-11-2015, 08:08
Pedaalemmer's Avatar
Pedaalemmer Pedaalemmer is offline
Volksforum Aandeelhouder - Pedalwanne
 
Join Date: Feb 2004
Posts: 11,016
Send a message via MSN to Pedaalemmer
Default

Holy Cow! nice going. Are you going to remove the wires for paint or how do you have that planned?

PS: Nice dog LOL.
Reply With Quote
  #74  
Old 26-11-2015, 13:18
Ben Modified's Avatar
Ben Modified Ben Modified is offline
Forum Regular
 
Join Date: Apr 2015
Posts: 131
Default

Quote:
Originally Posted by Pedaalemmer
Holy Cow! nice going. Are you going to remove the wires for paint or how do you have that planned?

PS: Nice dog LOL.


Thanks! Yes, the harness is assembled and routed in such a way that it can be easily removed without cutting any wires.
Reply With Quote
  #75  
Old 28-11-2015, 19:11
Ben Modified's Avatar
Ben Modified Ben Modified is offline
Forum Regular
 
Join Date: Apr 2015
Posts: 131
Default

Got something done on several things today.

Routed the negative battery cable in conduit under the cab, but ran out of clamps




Stripped the original seat frames of what was left of seat covers. Went over everything with a wire wheel on an angle grinder and sprayed them with some rusty metal primer.




Rough cut some sheet metal to fill in the inside of the rear fenders. Going to roll some beads into them and then weld in. This is the last of the welding that needs to be done before I can put gas in the tank.




http://www.BenModified.com

http://www.facebook.com/BenModified
Reply With Quote
  #76  
Old 09-12-2015, 01:25
Ben Modified's Avatar
Ben Modified Ben Modified is offline
Forum Regular
 
Join Date: Apr 2015
Posts: 131
Default

The wiring harness is finished and installed.
The steering wheel is finished up. I called the local upholstery shops, so far one returned call out of 3. My one response will wrap it in leather for $120. It is a lot of work, but not sure how good that price is. Waiting to hear from the other two. I removed the quick release hub, as it was way too sloppy. Also welded in a mounting plate to bolt on a spinner and avoid the typical lousy fit.




Also finished up the rear sway bar install. I was having a bit of a clearance issue with the bar and the gas tank but solved it by modifying some factory sway bar link bolts. They have a very thin but wide head but had to machine off a large shoulder to fit my application.

Original on the left, modified on the right.




In place




http://www.BenModified.com

Reply With Quote
  #77  
Old 09-12-2015, 09:20
Pedaalemmer's Avatar
Pedaalemmer Pedaalemmer is offline
Volksforum Aandeelhouder - Pedalwanne
 
Join Date: Feb 2004
Posts: 11,016
Send a message via MSN to Pedaalemmer
Default

Nice work, love how you need to do modifications which are needed to make it all fit
The steering is really cool, did you decide on what you are going to with it? Leather, paint?

Or something like the old trucks had:

Reply With Quote
  #78  
Old 09-12-2015, 11:48
Ben Modified's Avatar
Ben Modified Ben Modified is offline
Forum Regular
 
Join Date: Apr 2015
Posts: 131
Default

Quote:
Originally Posted by Pedaalemmer
Nice work, love how you need to do modifications which are needed to make it all fit
The steering is really cool, did you decide on what you are going to with it? Leather, paint?

Or something like the old trucks had:




Thats a nice wheel! Going to have mine wrapped in leather.
Reply With Quote
  #79  
Old 10-12-2015, 02:04
Ben Modified's Avatar
Ben Modified Ben Modified is offline
Forum Regular
 
Join Date: Apr 2015
Posts: 131
Default

Reinstalled the steering wheel w/spinner.




Tested the wiring harness. Couple of small glitches, nothing major.




http://www.BenModified.com

Reply With Quote
  #80  
Old 15-12-2015, 00:52
Ben Modified's Avatar
Ben Modified Ben Modified is offline
Forum Regular
 
Join Date: Apr 2015
Posts: 131
Default


Started on the Rear Inner fenders today
One side welded in




http://www.BenModified.com
Reply With Quote
Reply



Posting Rules
You may not post new threads
You may not post replies
You may not post attachments
You may not edit your posts

vB code is On
Smilies are On
[IMG] code is On
HTML code is Off
Forum Jump




All times are GMT +1. The time now is 05:11.


Powered by vBulletin
Copyright ©2000 - 2024, Jelsoft Enterprises Ltd.
All rights reserved, Volksforum