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  #1  
Old 09-07-2011, 23:33
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Default Golf Rallye 2.0tfsi+haldex gen2

Hello everyone this is my first thread so please excuse any mistakes.
Anyway i want to show my "baby" and the work stages so far.




this is how i bought the car.Its been turned into a van by its previous owner




and it was used to carry animal food and farm tools so mostly driven on dirt roads




until this rear side accident stopped the torture and came to me to save it from the scrapyard
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  #2  
Old 10-07-2011, 08:53
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Looks like a load of work!
Any of the work done jet?
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  #3  
Old 10-07-2011, 12:53
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A lot of work ? yes but enjoying every minute

now a little update some pictures from the work progress until today

2 months ago




the used rear left wing is welded on




a bit of rust on the floor but repaired properly




after that the car came to my place and i began to strip it to the bone










i found that it had a mercedes exhaust on


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Old 10-07-2011, 13:54
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1 month ago , more stripping













the result is a place full of parts




























this is what we changed to the front suspension domes ,vw polo '00 parts




the front top mounts that i will be using are not wearing off so quikly and the turning at low speed is much improved , hopefully


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Last edited by tuner4vag : 10-07-2011 at 19:19.
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  #5  
Old 12-07-2011, 10:54
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Nice. Great save. We need to get a few of these rallyes over for the rallye meet in the UK.
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  #6  
Old 13-07-2011, 14:41
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wow, good luck with the build!
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  #7  
Old 13-07-2011, 14:49
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WOW!!

RESPECT! for all the work you did.and have to do!

Good luck with this project!

keep us informed!
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  #8  
Old 13-07-2011, 16:31
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Very nice project! Where did you get those sideskirts?
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Old 13-07-2011, 16:39
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Nothing but respect. Great you are saving this rallye..!
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  #10  
Old 14-07-2011, 19:32
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thank you all for the support.
VEEDUBBER the sideskirts are custom made with 1.5mm iron sheet insteed of 0.8 of the original item.
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  #11  
Old 14-07-2011, 21:52
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update time

more rust repaired




after many hours of cleaning the body and the mechanical parts,







the time came to start the engine bay preparation starting by mounting on an 1.8T block with corrado gearbox on the original mounts to get the right measurments










and now after building the jig










its time for the 2.0T block with the 6speed quattro gearbox to be hanged on the jig and fabricate the mk5 engine mounts
















perfect aligment for the propshaft




finished the right side




and on to the left







and done with the left to




and the final test




with another (complete this time) 2.0T engine with the right gearbox


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Old 18-07-2011, 14:41
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that jig is a great idea.. and damn, how many engines have you got scattered around that garage?
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  #13  
Old 22-07-2011, 19:54
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Quote:
Originally Posted by Tjaap
that jig is a great idea.. and damn, how many engines have you got scattered around that garage?


do you really want to know???

i will post some pictures tomorrow that will say a lot!
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  #14  
Old 22-07-2011, 20:53
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update

a bit of work on the rear axle





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  #15  
Old 22-07-2011, 21:27
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the chopping began







complet masaker










and finally shaved




before and after like diet commercials


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Last edited by tuner4vag : 22-07-2011 at 21:30.
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  #16  
Old 22-07-2011, 21:32
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is the Haldex that much bigger?
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  #17  
Old 22-07-2011, 21:48
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Quote:
Originally Posted by Tjaap
is the Haldex that much bigger?


it is .the damn think is as much as 12 cm longer in the rear end and i will have to cut it out . the idea is from this guy (RESPECT , WONDERFULL JOB)
http://www.dsg-corrado.de/index.php...mid=46&catid=25
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Last edited by tuner4vag : 22-07-2011 at 22:01.
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  #18  
Old 23-07-2011, 10:41
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please wear some goggles while grinding if you want to keep your eyes
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  #19  
Old 23-07-2011, 13:57
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i have over 200 engines in my place and not only that , and for the truth here are some pictures













some HALDEX



















a half cut golf mk5 GTI




and the AUDI jewel




actually i have 3 of these
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Last edited by tuner4vag : 23-07-2011 at 13:59.
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  #20  
Old 23-07-2011, 15:07
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Quote:
Originally Posted by Tjaap
is the Haldex that much bigger?


check out the difference








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